Project Description

Bulk Storage Shed Loading Facility

Grydale JMS 60 F-Series – Fixed Dust Collection System

PROJECT SUMMARY
ApplicationDust Collection System for Bulk Storage Shed
Dust TypeZinc
Project SummaryDesign, Manufacture & Install of Grydale JMS 60 F-Series Dust Collection System

Client Overview

​Our client is one of the world’s largest global diversified natural resource companies and is one of the biggest companies within the FTSE 100 Index. Their diversified operations comprise of over 150 mining and metallurgical sites, offshore oil production assets, farms and agricultural facilities.

Situated in the remote Gulf of Carpentaria, is a world-class zinc-lead mine that has been operating since 1995. It is one of the world’s largest zinc resources and a key operation in our client’s global portfolio. Our client is committed to running a safe, responsible, sustainable and competitive mining operations.

Challenge

Our client produces zinc, lead and silver from the open cut mine which is then processed and stored onsite before being transported to Bing Bong Loading Facility and shipped to customers all over the world.

At the loading facility at Bing Bong, Zinc is stored in a bulk storage shed which needs to be fully contained to protect against spillage and ensure environmental security and prevent loss of valuable product.

Our Solution – Grydale JMS 60 Dust Collection System 

Grydale were commissioned to design, manufacture and install a dust collection system to manage dust within the Zinc Bulk Storage Shed.

A Grydale JMS 60 Dust Collector was used to place the zinc storage shed under negative pressure. A plennum was used on either side of the access door that was used to feed air into a common duct run back to the dust collection system.

If there is insufficient air flow entering the storage shed, the air flow meter on the Dust Collector turns up the Variable Speed Drive (VSD) to generate more air volume. Equally the air flow meter will turn down the VSD so the Dust Collector uses less kW for the same amount of volume depending on the temperature and conditions. This results in significant power savings.

The JMS 60 Dust Collector has a filtration efficiency of 99.99% at 0.067microns and air is exhuasted via the clean air stack. Zinc dust is discharged through the hoppers to product recovery drums and then returned  back to the storage facility. This not only minimises health, safety and environmental risks but also ensures that operational efficiency is maintained by recovering product.

The following table outlines the key technical specification of the Grydale JMS 60 dust collection system installed on site by our expert technical team.

TECHNICAL SPECIFICATIONGRYDALE JMS 60 F-SERIES
Model:Grydale JMS 60 F-Series
Air Volume:90,000 m3/hr
Fan:75kW Centrifugal Fan -2.2kPA
Fan Motor:75kW 4 Pole, 415V, 3 Phase, 50 Hz WEG Mining Motor
VSD:75kW Variable Speed Drive
Filters:60 x Grydale High Efficiency Filters
Filter Cleaning System:Reverse Pulse Cleaning System – using 50 CFM Onboard Compressor
Discharge System:5 x Single Hoppers Discharge Dust to 5 x Recovery Drums with Slide Gate Mechanism. Product is returned to storage building.
Emission Monitoring:24V Emissions Monitoring Probe – Examines Emissions Coming Out of the Clean Air Exhaust.
PLC:Allen Bradley PLC
Electrical:Motor Control Centre (MCC) to Main Site Power and MCC
Ducting:3mm Flanged and Galvanised
Installation:Full installation of Grydale JMS 60 F-Series Dust Collector and Ducting by Grydale Certified Technical Installation Team.
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